In older days, the parts required for any machine assembly and replacement of spares made out of different steels and alloys manufactured either by casting or machining through conventional method has many disadvantages, such as time-consuming processes, depends on the skill of the labor, consume more power, more energy, more wastage and, more overheads.
The steel and alloy parts also termed as machined parts or machined components manufacturing at present are the improved versions of the production methods, implemented in the older days and in the way to eliminate numbers of disadvantages of the similar parts made by casting or removing a huge volume of stock of material from the solid state by traditional and conventional methods.
Steel and alloy parts are the wide ranges of engineering parts or components or products made out of different materials from the form of solid, hollow state such as aluminum, brass, copper, bronze, varieties of steels, tin, nickel, zinc, titanium, etcetera manufactured either conventional or non-conventional methods.
Based on the different parameters such as dimensional accuracy and surface finish, the steel and alloy parts are fundamentally manufactured through adopting six procedures that are preparation, casting, rough machining, pre machining, treatments and, fine machining with the support of suitable production facilities.
Generally, numbers of machining activities a few that are cutting, welding, planning, shaping, milling, turning, drilling, reaming, tapping, engraving, heat treatment, grinding, electro plating, etching, etcetera involved in the way to convert the stock of raw material or the casted parts with stocks in to a finished part as per the technical specifications.
Generally, numbers of wide ranges of different types of conventional and non-conventional production facilities, a few that are power hacksaw, welding plants, planning machine, shaping machine, milling machine, lathes, turret machines, drilling and taping machines, surface & cylindrical grind in machines, heat treatment plants, electro plating plants, etcetera used to manufacture steel and alloy parts.
Generally, there are different types of cutting tools (single, multi point cutting tools, drill bits, plain cutters, end-mill cutters, inserts, etcetera), made of high-speed steel, carbide steel and, titanium, copper electrodes, single strand metal wires made of copper, etcetera, and attachments (taper turning attachment, copying attachment, micro boring attachment, etcetera) fitted with the production facilities used to manufacture steel and alloy parts.
Methods of processes, sequence of processes, selection of suitable production facility related to the process, selection of cutting tools, calculation of rpm, cutting feed and speed, selection of attachments, methods of computing programs, etcetera decide the quality, cost, and output of steel and alloy parts.
Although, the steel and alloy parts manufactured by many renowned industries, introducing modern technologies and production facilities, still there are some gaps, in the way to increase the quantity, quality and to reduce the product cost, found, further to be filled.
All the three gaps can fill through controlling different inputs & rejections, reduce the number of processes and increase the finish, dimensional accuracy, and plant efficiency by this way of introducing improved versions of production technologies, and manufacturing facilities.
VEL CONSULTANCY and the group of VEL CONSULTANCY feels proud to inform that since 1998, as per client’s requirement, we are providing topnotch quality of technical services and supports under one roof, comparably at a lower budget. We have improved versions of production technologies and production facilities suit to manufacture wide ranges of Steel and alloy parts in the way to meet the global market strategies, expecting more opportunities to serve the best.